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Our current stitching, embroidery, and serger machines sew at quite substantial speeds placing a incredible strain on threads. New threads are usually being created and it seems that every device company, embroidery designer, and digitizer has his or her very own brand of thread. Most of these threads operate nicely on the bulk of our equipment, but as much more of our machines turn out to be computerized and the mechanisms that perform them are progressively concealed, it can be frustrating and confusing to troubleshoot when our threads break frequently, especially when we are striving to squeeze in that last-minute reward or are sewing the ultimate topstitching details on a tailored wool jacket.
Troubleshooting measures for thread breaks:
one) Re-thread the needle.
Anytime a needle thread breaks, the first factor to examine is the thread route. Be certain to clip the thread up by the spool prior to it passes through the tension discs, and pull the broken thread through the machine from the needle finish. Do not pull zip making machine through the discs towards the spool, as this can sooner or later dress in out important elements, necessitating a costly repair. Then get the thread from the spool and re-thread the needle according to the threading recommendations for your equipment.
2) Alter your needle.
Even if the needle in your machine is brand name new, needles might have small burrs or imperfections that trigger threads to split. Be certain the needle is also the appropriate dimension and kind for the thread. If the needle’s eye is also little, it can abrade the thread a lot more speedily, triggering far more recurrent breaks. A scaled-down needle will also make smaller sized holes in the cloth, triggering much more friction between the thread and cloth. Embroidery and metallic needles are developed for specialty threads, and will shield them from the further tension. For frequent breaks, try a new needle, a topstitching needle with a bigger eye, a specialty needle, or even a more substantial dimension needle.
3) Throughout equipment embroidery, be sure to pull up any of the needle thread that could have been pulled to the again of the embroidery right after a split.
Occasionally the thread will split earlier mentioned the needle, and a prolonged piece of thread will be pulled to the underside of the embroidery. This thread will then snag and tangle with the subsequent stitches, triggering recurring thread breaks. If possible, it is also far better to sluggish down the device when stitching above a place the place the thread broke earlier. Also verify for thread nests underneath the stitching on a stitching or embroidery equipment with unexplained thread breaks.
4) Reduced the needle thread pressure and stitching pace.
Decreasing the stress and slowing the stitching speed can aid, particularly with lengthy satin stitches, metallic or monofilament threads, and large density patterns. Occasionally the needle stress could need to be reduced far more than when.
five) Modify the bobbin.
Changing the bobbin is not listed in the well-known literature, but it can stop recurring needle thread breaks. Occasionally when bobbins get low, particularly if they are pre-wound bobbins, they exert a increased stress on the needle thread, triggering breaks. A bobbin may possibly not be close to the conclude, but it is worth altering out, rather than dealing with constant thread breakage. This transpires far more in some devices than in other people. Another issue with pre-wound bobbins is that when they get down to the final couple of ft of bobbin thread, the thread could be wrapped about by itself, creating the needle thread to break. If sewing continues, this knot may possibly even be sufficient to crack the needle by itself.
six) Verify the thread route.
This is specifically worthwhile for serger issues. Be confident the thread follows a smooth route from the spool, to the pressure discs or dials, and to the needle. The thread might have jumped out of its proper path at some stage, which might or might not be seen. The offender here is usually the consider-up arm. Re-threading will remedy this difficulty. There are also several places the thread can get snagged. Some threads might fall off the spool and get caught close to the spool pin. If there are other threads hanging nearby, they could tangle with the stitching thread. Threads can get caught on dials, buttons, clips, needle threaders, or the edges of the sewing equipment or serger. On sergers, the subsidiary looper is a frequent offender, triggering upper looper thread breaks as properly as trying to keep the upper looper stitches from forming appropriately.
7) Try a different spool orientation.
Some threads function better feeding from the best of the spool, some from the aspect of the spool, and some operate better placed on a cone holder a slight distance from the device. An additional trick with threads that twist, particularly metallic threads, is to operate them by means of a Styrofoam peanut between the spool and the rest of the thread route. This assists to straighten the kinks and twists that can get caught, creating breaks.
8) Use Sewer’s Assist resolution.
Introducing a minor Sewer’s Aid on the thread can enable it to move via the machine far more easily. Sometimes a modest fall can be extra to the needle as effectively. Be positive to maintain this bottle independent from any adhesives or fray stop solutions, as people would lead to significant difficulties if they received blended up.
nine) Adjust to another thread brand name.
Some equipment are a lot more specific about their thread than others. Even when utilizing substantial quality threads, some threads will work in one particular equipment and not in an additional. Get to know which threads operate well in your equipment and stock up on them.